1
00:00:01,802 --> 00:00:05,771
Narrator: Weighing over
  859,000 pounds fully loaded,

2
00:00:05,773 --> 00:00:10,275
This is one of the biggest heavy
  cargo planes in the world --

3
00:00:10,277 --> 00:00:13,779
     The antonov 124 ruslan.

4
00:00:13,781 --> 00:00:19,485
 Its mission is to haul freight
 weighing nearly 265,000 pounds

5
00:00:19,487 --> 00:00:23,322
       Thousands of miles
     to any place on earth.

6
00:00:26,127 --> 00:00:28,694
     What design innovations
         allow engineers

7
00:00:28,696 --> 00:00:32,664
To build an aircraft this large,

8
00:00:32,666 --> 00:00:36,301
      And what technologies
      allow the antonov 124

9
00:00:36,303 --> 00:00:39,304
        To transport mega
         loads of cargo?

10
00:00:39,306 --> 00:00:41,540
We unlock the engineering
             secrets

11
00:00:41,542 --> 00:00:46,545
     That make this aircraft
   the king of heavy lifters.

12
00:00:46,547 --> 00:00:50,883
    From its four super-sized
     thrust-boosting engines

13
00:00:50,885 --> 00:00:53,619
       To a tough skeleton
       forged from light,

14
00:00:53,621 --> 00:00:57,489
   Yet super-strong materials,

15
00:00:57,491 --> 00:01:02,027
To reveal what it takes to build
    the ultimate super-plane.

16
00:01:05,099 --> 00:01:08,100
     -- Captions by vitac --
          www.Vitac.Com

17
00:01:08,102 --> 00:01:11,136
      Captions paid for by
    discovery communications

18
00:01:12,239 --> 00:01:17,676
Kourou in french guiana,
        south america --

19
00:01:17,678 --> 00:01:21,013
 Home to the european spaceport,

20
00:01:21,015 --> 00:01:22,915
     From which the european
          space agency

21
00:01:22,917 --> 00:01:25,184
 Launches all of its satellites.

22
00:01:28,255 --> 00:01:32,224
   Up to 12 rockets blast off
from this launch pad every year.

23
00:01:34,762 --> 00:01:38,063
      They carry into orbit
   telecommunication, weather,

24
00:01:38,065 --> 00:01:44,336
   And observation satellites
 critical for 21st century life

25
00:01:44,338 --> 00:01:47,639
         Back on earth.

26
00:01:47,641 --> 00:01:50,042
   French guiana's equatorial
            position

27
00:01:50,044 --> 00:01:53,345
          Makes use of
the earth's slingshot effect,

28
00:01:53,347 --> 00:01:54,680
   Which is the energy created

29
00:01:54,682 --> 00:01:57,850
    By the planet's rotation
        around its axis.

30
00:01:57,852 --> 00:02:01,620
   This helps rockets get into
  space faster using less fuel.

31
00:02:03,958 --> 00:02:07,593
       But the satellites
   aren't actually built here.

32
00:02:07,595 --> 00:02:09,061
       Prior to a launch,

33
00:02:09,063 --> 00:02:12,631
 Each satellite must be shipped
 to kourou already constructed.

34
00:02:15,836 --> 00:02:19,271
   This high resolution earth
     observation satellite,

35
00:02:19,273 --> 00:02:25,110
  Costing over $100 million, is
 the next craft bound for space.

36
00:02:25,112 --> 00:02:27,179
     It's under construction
at this factory

37
00:02:27,181 --> 00:02:32,017
      In toulouse, France,
        4,163 miles away.

38
00:02:32,853 --> 00:02:35,687
 Workers assemble the satellite
       in this dust-free,

39
00:02:35,689 --> 00:02:39,658
     Temperature-controlled
           laboratory.

40
00:02:39,660 --> 00:02:43,262
   Project manager sophie lay
  needs the satellite in kourou

41
00:02:43,264 --> 00:02:46,932
    Within the next 48 hours
 in preparation for its launch.

42
00:02:46,934 --> 00:02:49,968
     Reliable transportation
     is a unique challenge.

43
00:03:07,054 --> 00:03:10,355
     The satellite ships in
 a custom-built sealed container

44
00:03:10,357 --> 00:03:12,191
          That prevents
      outside contaminants

45
00:03:12,193 --> 00:03:14,059
From entering
     and temperature changes

46
00:03:14,061 --> 00:03:17,529
          From ruining
    its sensitive components.

47
00:03:17,531 --> 00:03:20,766
  Transporting this massive box
   to kourou by truck or ship

48
00:03:20,768 --> 00:03:23,168
        Could take weeks
      and put the satellite

49
00:03:23,170 --> 00:03:25,604
        At risk of damage
         or malfunction.

50
00:03:25,606 --> 00:03:27,906
      Sophie's best option
          is to fly it

51
00:03:27,908 --> 00:03:30,342
       To the launch site
        in a cargo plane.

52
00:03:34,181 --> 00:03:38,483
  Yet hauling a box this large
is a huge engineering challenge.

53
00:03:40,054 --> 00:03:46,725
    It measures 14 feet wide,
13 feet tall, and 28 feet long.

54
00:03:49,063 --> 00:03:51,396
   Together with the satellite
       support equipment,

55
00:03:51,398 --> 00:03:57,369
      The total cargo load
  weighs nearly 93,000 pounds.

56
00:03:57,371 --> 00:04:01,940
     The solution is this --

57
00:04:01,942 --> 00:04:05,377
     The antonov 124 ruslan.

58
00:04:05,379 --> 00:04:10,315
    This revolutionary cargo
   aircraft is 226 feet long,

59
00:04:10,317 --> 00:04:13,418
   It has wings that span more
    than three tennis courts,

60
00:04:13,420 --> 00:04:19,124
        And a huge 35,314
     square-foot cargo bay.

61
00:04:19,126 --> 00:04:23,595
 This mega-plane transports more
  super-sized commercial cargo

62
00:04:23,597 --> 00:04:26,898
 Than almost any other aircraft
in the world.

63
00:04:26,900 --> 00:04:29,635
     The plane is built with
      innovative technology

64
00:04:29,637 --> 00:04:31,470
      Hidden under the hood

65
00:04:31,472 --> 00:04:35,574
      To carry the world's
      heaviest air-freight.

66
00:04:35,576 --> 00:04:38,076
    Its lightweight fuselage
        is strong enough

67
00:04:38,078 --> 00:04:43,215
         To carry nearly
    265,000 pounds of cargo.

68
00:04:43,217 --> 00:04:45,250
 An ingenious kneeling mechanism

69
00:04:45,252 --> 00:04:49,187
           Helps load
     extra-large shipments.

70
00:04:49,189 --> 00:04:52,758
 Powerful and efficient engines
    propel the plane further

71
00:04:52,760 --> 00:04:54,760
    On a single tank of fuel.

72
00:04:57,631 --> 00:05:02,934
   All these elements combine
to make the antonov 124 ruslan

73
00:05:02,936 --> 00:05:05,370
    The ultimate cargo plane.

74
00:05:08,809 --> 00:05:13,545
          4:00 p.M. --
    Toulouse airport, France.

75
00:05:13,547 --> 00:05:18,850
 The 124's flight crew prepares
    the aircraft for takeoff.

76
00:05:18,852 --> 00:05:22,087
  Load master oleksiy pervishko
          and his team

77
00:05:22,089 --> 00:05:25,857
    Must ensure the plane is
    in top condition to fly.

78
00:05:41,709 --> 00:05:45,310
 Ahead lies a grueling mission.

79
00:05:45,312 --> 00:05:47,179
    First, the crew must load

80
00:05:47,181 --> 00:05:51,416
     The nearly 93,000-pound
        satellite cargo.

81
00:05:51,418 --> 00:05:54,353
         They must then
       fly the 124 nonstop

82
00:05:54,355 --> 00:05:59,825
Nearly 4,500 miles
    across the atlantic ocean

83
00:05:59,827 --> 00:06:04,763
 To reach cayenne, french guiana
 10 hours after leaving France.

84
00:06:06,033 --> 00:06:11,370
   Next, the crew must unload
     the cargo onto trucks.

85
00:06:11,372 --> 00:06:13,939
  These vehicles will transport
     the satellite one hour

86
00:06:13,941 --> 00:06:15,774
      Northwest to kourou,

87
00:06:15,776 --> 00:06:18,377
         Where engineers
   will prepare it for launch.

88
00:06:21,582 --> 00:06:23,248
  The antonov's unique feature

89
00:06:23,250 --> 00:06:27,853
          Is its 35,314
     square-foot cargo bay.

90
00:06:27,855 --> 00:06:31,223
 That's 5,297 square feet bigger

91
00:06:31,225 --> 00:06:33,725
    Than those of many rival
heavy lifters.

92
00:06:33,727 --> 00:06:39,030
   It's large enough to carry
      50 average-size cars.

93
00:06:39,032 --> 00:06:42,300
    To create this much room,
 the antonov's designers placed

94
00:06:42,302 --> 00:06:47,038
  The aircraft's 240-foot-long
  wings on top of the fuselage.

95
00:06:49,843 --> 00:06:53,879
  But building an aircraft body
strong enough to carry this load

96
00:06:53,881 --> 00:06:57,983
   Is a huge engineering feat.

97
00:06:57,985 --> 00:07:02,053
  The wings of most commercial
 aircrafts connect in a wingbox

98
00:07:02,055 --> 00:07:05,323
 In the center of the fuselage.

99
00:07:05,325 --> 00:07:09,628
    This strong box supports
      the aircraft's body.

100
00:07:09,630 --> 00:07:12,998
By positioning the wingbox
       above the fuselage,

101
00:07:13,000 --> 00:07:16,268
        The antonov gains
      a larger cargo hold,

102
00:07:16,270 --> 00:07:19,938
     But risks catastrophic
       structural failure.

103
00:07:19,940 --> 00:07:22,007
      The antonov's wings,
          four engines,

104
00:07:22,009 --> 00:07:27,813
    And full fuel tanks weigh
      over 330,000 pounds.

105
00:07:27,815 --> 00:07:32,484
   This huge load puts massive
     stress on the fuselage.

106
00:07:32,486 --> 00:07:34,386
  If the aircraft is airborne,

107
00:07:34,388 --> 00:07:39,324
       The dead weight of
 nearly 265,000 pounds of cargo

108
00:07:39,326 --> 00:07:41,426
   Could rip the plane apart.

109
00:07:44,097 --> 00:07:46,465
To solve the problem, engineers
         must strengthen

110
00:07:46,467 --> 00:07:50,602
   The fuselage ribs directly
    beneath the 124's wings.

111
00:07:52,840 --> 00:07:55,774
    On traditional aircraft,
    engineers rivet together

112
00:07:55,776 --> 00:08:00,879
     Thin strips of aluminum
 to build tough support frames.

113
00:08:00,881 --> 00:08:03,148
     But the size and weight
           of the 124

114
00:08:03,150 --> 00:08:05,250
 Could overstress the rivet line

115
00:08:05,252 --> 00:08:09,321
        And put the plane
 at risk of structural collapse.

116
00:08:09,323 --> 00:08:12,090
            So, here,
at the antonov aircraft facility

117
00:08:12,092 --> 00:08:14,392
        In kiev, ukraine,

118
00:08:14,394 --> 00:08:17,696
Vitaliy zatsekovniy's team
       builds lightweight

119
00:08:17,698 --> 00:08:20,899
    Mega-components designed
      for maximum strength.

120
00:08:23,570 --> 00:08:26,571
  Workers fabricate super-sized
       load-bearing parts

121
00:08:26,573 --> 00:08:29,107
         For the antonov
     from these solid blocks

122
00:08:29,109 --> 00:08:33,512
      Of aerospace aluminum
         called billets.

123
00:08:33,514 --> 00:08:36,214
 The special alloy is as strong
            as steel,

124
00:08:36,216 --> 00:08:38,149
    But three times lighter.

125
00:08:48,362 --> 00:08:51,997
     High-powered, computer
  -controlled water-jet cutters

126
00:08:51,999 --> 00:08:55,567
    Carve each 10-inch-thick
       16-foot-long billet

127
00:08:55,569 --> 00:08:57,202
Into rough shapes.

128
00:09:00,407 --> 00:09:04,376
     Next, special machines
    cut way the excess metal

129
00:09:04,378 --> 00:09:06,511
  According to a precise design

130
00:09:06,513 --> 00:09:10,115
     To make each component
          even lighter.

131
00:09:10,117 --> 00:09:12,317
 The finished piece is a perfect
             balance

132
00:09:12,319 --> 00:09:14,219
  Between strength and weight.

133
00:09:16,657 --> 00:09:19,624
    Workers bolt together up
       to four cut billets

134
00:09:19,626 --> 00:09:23,061
 To make a special load-bearing
    structure called a frame.

135
00:09:27,000 --> 00:09:29,067
  Engineers install six primary

136
00:09:29,069 --> 00:09:34,072
   Reinforcing frames directly
  beneath the antonov's wings.

137
00:09:34,074 --> 00:09:35,941
Each frame can support
       the weight of more

138
00:09:35,943 --> 00:09:39,711
    Than one million pounds.

139
00:09:39,713 --> 00:09:41,880
     That's more than double
       the combined weight

140
00:09:41,882 --> 00:09:47,052
    Of the aircraft's wings,
  engines, and full fuel tanks.

141
00:09:47,054 --> 00:09:49,721
       For extra strength
   when carrying heavy cargo,

142
00:09:49,723 --> 00:09:54,359
    Engineers install another
      117 secondary frames.

143
00:09:56,330 --> 00:09:59,197
    They encase this skeleton
      with aluminum panels,

144
00:09:59,199 --> 00:10:03,234
    Machined with integrated
       reinforcing ridges.

145
00:10:03,236 --> 00:10:06,538
  These panels spread the load
forces across the aircraft.

146
00:10:06,540 --> 00:10:11,576
                     ♪

147
00:10:11,578 --> 00:10:18,617
 At toulouse airport, oleksiy's
 team finishes prepping the 124.

148
00:10:18,619 --> 00:10:21,319
   The monster plane is ready
         to be loaded up

149
00:10:21,321 --> 00:10:24,222
  With its precious satellite.

150
00:10:24,224 --> 00:10:27,559
    What technology makes it
   possible for this aircraft

151
00:10:27,561 --> 00:10:31,396
 To carry giant loads of cargo,

152
00:10:31,398 --> 00:10:33,431
     And what is the secret
      that keeps this plane

153
00:10:33,433 --> 00:10:37,636
 Airborne for thousands of miles
   without needing to refuel?

154
00:10:37,638 --> 00:10:43,908
                     ♪

155
00:10:54,855 --> 00:10:58,089
 Narrator: In toulouse, France,
the ground crew prepares

156
00:10:58,091 --> 00:11:00,792
   The antonov 124 cargo plane

157
00:11:00,794 --> 00:11:06,331
 To fly a $100 million satellite
       nearly 4,500 miles

158
00:11:06,333 --> 00:11:11,569
       To kourou spaceport
  in french guiana for launch.

159
00:11:11,571 --> 00:11:13,872
    At the satellite factory
          in toulouse,

160
00:11:13,874 --> 00:11:17,042
          A team lifts
   the 22,000-pound sealed box

161
00:11:17,044 --> 00:11:21,079
  Containing the precious cargo
 onto the back of a low loader.

162
00:11:23,817 --> 00:11:26,651
 The convoy has just four hours
       to deliver the box

163
00:11:26,653 --> 00:11:28,286
      To toulouse airport.

164
00:11:30,590 --> 00:11:33,558
 The pressure is on as the 124's
crew

165
00:11:33,560 --> 00:11:35,727
      Prepares the aircraft
          for loading.

166
00:11:39,800 --> 00:11:43,001
     The ruslan's rear doors
    swing open to load cargos

167
00:11:43,003 --> 00:11:45,070
       Up to 12 feet tall

168
00:11:45,072 --> 00:11:49,407
        And 21 feet wide
   into the back of the plane.

169
00:11:53,613 --> 00:11:58,950
 But this satellite shipping box
      is over 13 feet tall.

170
00:11:58,952 --> 00:12:02,721
  So, how will the antonov team
     get this oversized box

171
00:12:02,723 --> 00:12:04,322
         Into the plane?

172
00:12:09,096 --> 00:12:14,065
        The answer is due
  to its innovative technology.

173
00:12:23,677 --> 00:12:28,179
      The 124 has a second
       huge loading door.

174
00:12:28,181 --> 00:12:30,915
Three giant hinges connect
        the nose section

175
00:12:30,917 --> 00:12:33,284
          To the top of
      the plane's fuselage.

176
00:12:35,288 --> 00:12:39,390
    A pair of hydraulic rams
    pushes the nose forward.

177
00:12:39,392 --> 00:12:41,426
    In less than 60 seconds,

178
00:12:41,428 --> 00:12:45,563
    The front of the antonov
       completely opens up

179
00:12:45,565 --> 00:12:52,303
       To reveal a doorway
 21 feet wide and 14 feet tall,

180
00:12:52,305 --> 00:12:56,808
     Just big enough to fit
   the satellite box through.

181
00:12:56,810 --> 00:13:00,645
    The next step -- lowering
   the antonov's onboard ramp.

182
00:13:05,318 --> 00:13:08,453
    The antonov's opening is
nine feet above the ground.

183
00:13:10,557 --> 00:13:12,023
   Deployed from this height,

184
00:13:12,025 --> 00:13:17,128
 The gradient of the 29-1/2-foot
   onboard ramp is 20 degrees.

185
00:13:19,232 --> 00:13:23,168
    Pushing the 13-foot-tall
  satellite box up this incline

186
00:13:23,170 --> 00:13:25,804
       Creates a challenge
          for the crew.

187
00:13:25,806 --> 00:13:27,105
       The top of the box

188
00:13:27,107 --> 00:13:31,543
        Could hit the top
   of the antonov's cargo bay.

189
00:13:31,545 --> 00:13:34,479
      If it clears the gap,
      the 28-foot-long box

190
00:13:34,481 --> 00:13:36,414
  Will reach its tipping point.

191
00:13:39,252 --> 00:13:41,252
       And there's a risk
       it could crash down

192
00:13:41,254 --> 00:13:43,254
Onto the cargo bay floor,

193
00:13:43,256 --> 00:13:46,024
      Damaging the fragile
        satellite inside.

194
00:13:49,830 --> 00:13:52,730
  Logistics manager yorann marc
           must ensure

195
00:13:52,732 --> 00:13:56,701
     The delicate satellite
makes it to kourou in one piece.

196
00:14:14,287 --> 00:14:17,856
  The team can't risk damaging
  the satellite during loading.

197
00:14:17,858 --> 00:14:21,159
  Any malfunction could affect
   the rocket launch and land

198
00:14:21,161 --> 00:14:23,394
   The crew with a hefty bill.

199
00:14:29,536 --> 00:14:32,537
    At the satellite factory
   near the toulouse airport,

200
00:14:32,539 --> 00:14:36,908
Workers secure the oversized box
       to the low loader.

201
00:14:36,910 --> 00:14:40,445
Once loading is complete,
    the ground team departs.

202
00:14:40,447 --> 00:14:44,048
  It will arrive at the airport
        in just one hour.

203
00:14:44,050 --> 00:14:47,785
   The box must not slam into
  the ceiling of the cargo bay

204
00:14:47,787 --> 00:14:51,356
          Or crash down
 onto the floor during loading.

205
00:14:51,358 --> 00:14:54,893
     To prepare the antonov
  for all types of mega-cargo,

206
00:14:54,895 --> 00:14:56,661
Engineers equip this super-plane

207
00:14:56,663 --> 00:15:00,098
       With an innovation
   to alleviate complications.

208
00:15:04,671 --> 00:15:09,641
      The hydraulic system
  helps the antonov kneel down.

209
00:15:09,643 --> 00:15:12,443
      The motors power two
five-and-a-half-foot-long

210
00:15:12,445 --> 00:15:14,979
  High-tensile steel jackscrews

211
00:15:14,981 --> 00:15:18,016
      Attached to the front
          landing gear.

212
00:15:18,018 --> 00:15:22,020
  When they twist, they rotate
   the landing gear forwards,

213
00:15:24,024 --> 00:15:25,657
   Jacking down to the ground

214
00:15:25,659 --> 00:15:30,061
      Nearly 400,000 pounds
          of aircraft.

215
00:15:30,063 --> 00:15:32,997
The process lowers the antonov's
        opening to stand

216
00:15:32,999 --> 00:15:35,466
 Just four feet above the ground

217
00:15:35,468 --> 00:15:40,305
  And reduces the ramp's angle
     to just eight degrees.

218
00:15:40,307 --> 00:15:42,974
  This should stop the tall box
   from hitting the cargo bay

219
00:15:42,976 --> 00:15:44,976
Ceiling as the team loads it.

220
00:15:48,615 --> 00:15:53,151
In toulouse, load master oleksiy
 initiates the kneeling system.

221
00:15:55,588 --> 00:15:59,657
   Gas turbine auxiliary power
units pressurize the hydraulics.

222
00:16:01,795 --> 00:16:05,263
    The screws begin to turn,

223
00:16:05,265 --> 00:16:08,800
  The huge aircraft bows down,

224
00:16:08,802 --> 00:16:13,972
      And rests its nearly
   400,000-pound empty weight

225
00:16:13,974 --> 00:16:18,076
    On study outrigger feet.

226
00:16:18,078 --> 00:16:21,412
     Oleksiy's team unfolds
       the internal ramp.

227
00:16:24,751 --> 00:16:27,552
Next, they add an extension ramp

228
00:16:27,554 --> 00:16:31,289
To make the angle with the cargo
    bay floor even shallower.

229
00:16:35,228 --> 00:16:43,534
As night falls, the team
     carrying the satellite

230
00:16:43,536 --> 00:16:46,270
     Arrives at the airport.

231
00:16:46,272 --> 00:16:50,775
    This 155,000-pound crane
      lifts the sealed box

232
00:16:50,777 --> 00:16:52,810
       From the low loader
         onto the ramp.

233
00:16:55,181 --> 00:16:57,982
  A winch fixed inside the 124

234
00:16:57,984 --> 00:17:02,787
   Slowly pulls the satellite
         into the hold.

235
00:17:02,789 --> 00:17:06,257
 Now comes the moment of truth.

236
00:17:06,259 --> 00:17:07,959
        Will the box fit?

237
00:17:10,263 --> 00:17:12,230
  The clearance between the top
        of the container

238
00:17:12,232 --> 00:17:16,300
 And the ceiling of the aircraft
       is extremely small.

239
00:17:21,107 --> 00:17:26,844
The box slips through the gap
   with just inches to spare.

240
00:17:26,846 --> 00:17:30,415
The crew loads the three smaller
 boxes containing the equipment

241
00:17:30,417 --> 00:17:33,885
        Needed to prepare
    the satellite for launch.

242
00:17:33,887 --> 00:17:37,055
   Next, they use super-strong
          steel chains

243
00:17:37,057 --> 00:17:42,293
       To secure the cargo
  to the 124's titanium floor.

244
00:17:42,295 --> 00:17:45,897
    The antonov is loaded up
        and ready to go.

245
00:17:50,136 --> 00:17:53,871
    Ahead lies the antonov's
        next challenge --

246
00:17:53,873 --> 00:18:00,278
  Flying nonstop across nearly
   4,500 miles of open ocean.

247
00:18:00,280 --> 00:18:04,015
What engineering secret
  allows this super-heavy plane

248
00:18:04,017 --> 00:18:08,920
    To soar through the skies
   without stopping to refuel,

249
00:18:08,922 --> 00:18:10,755
    And what technology keeps
            the plane

250
00:18:10,757 --> 00:18:14,325
       Stable in the most
   extreme weather conditions?

251
00:18:14,327 --> 00:18:16,727
       [ thunder rumbles ]

252
00:18:28,808 --> 00:18:34,212
     Narrator: 5:00 a.M. --
    Toulouse airport, France.

253
00:18:34,214 --> 00:18:37,949
 Pilots prepare the super-sized
     antonov 124 cargo plane

254
00:18:37,951 --> 00:18:40,785
          For takeoff.

255
00:18:40,787 --> 00:18:45,123
    In its hold -- a special
   temperature-controlled box

256
00:18:45,125 --> 00:18:48,793
Carrying a $100 million
            satellite

257
00:18:48,795 --> 00:18:53,397
   Bound for kourou spaceport
        in french guiana.

258
00:18:53,399 --> 00:18:57,869
 To get there, the 124 must fly
       nearly 4,500 miles

259
00:18:57,871 --> 00:18:59,770
   Across the atlantic ocean.

260
00:19:02,408 --> 00:19:05,610
            Navigator
 anatolii abdulhiev is in charge

261
00:19:05,612 --> 00:19:07,678
     Of keeping the aircraft
            on course

262
00:19:07,680 --> 00:19:09,814
 Throughout the entire journey.

263
00:19:23,096 --> 00:19:26,230
  The antonov must carry enough
    fuel to complete the trip

264
00:19:26,232 --> 00:19:28,366
   Without stopping to refuel,

265
00:19:28,368 --> 00:19:32,403
      Since there's nowhere
to fill up over the atlantic.

266
00:19:32,405 --> 00:19:34,305
        Building engines
        both large enough

267
00:19:34,307 --> 00:19:36,374
  To thrust the antonov forward

268
00:19:36,376 --> 00:19:39,177
      And efficient enough
      to fly long distances

269
00:19:39,179 --> 00:19:41,913
Is a huge engineering challenge.

270
00:19:45,351 --> 00:19:48,152
   The antonov's four engines
       produce more thrust

271
00:19:48,154 --> 00:19:52,356
  Than seven f-16 fighter jets.

272
00:19:52,358 --> 00:19:54,892
   They push the monster plane
         through the sky

273
00:19:54,894 --> 00:19:59,330
     At 528 miles per hour.

274
00:19:59,332 --> 00:20:01,499
  But the more powerful the jet
            engines,

275
00:20:01,501 --> 00:20:05,136
   The more fuel they consume.

276
00:20:05,138 --> 00:20:13,244
A regular jet engine
 burns fuel up to 3,632 degrees.

277
00:20:13,246 --> 00:20:16,147
      Exhaust gases propel
      the aircraft forward

278
00:20:18,284 --> 00:20:21,118
     While rotating turbines
    connected to compressors

279
00:20:21,120 --> 00:20:22,753
   At the front of the engine.

280
00:20:25,725 --> 00:20:30,328
      These force more air
  into the combustion chamber,

281
00:20:30,330 --> 00:20:34,232
    Causing the fuel to burn
    at a higher temperature.

282
00:20:34,234 --> 00:20:37,702
   This standard system makes
        jet aircraft fast

283
00:20:37,704 --> 00:20:41,205
     And also very thirsty.

284
00:20:41,207 --> 00:20:43,608
        The 124 could run
         out of fuel way

285
00:20:43,610 --> 00:20:45,543
Before reaching french guiana,

286
00:20:45,545 --> 00:20:48,145
   If fitted with just regular
          jet engines.

287
00:20:51,217 --> 00:20:53,050
         This aircraft's
        propulsion system

288
00:20:53,052 --> 00:20:55,186
   Must be super-efficient to
              stand

289
00:20:55,188 --> 00:20:58,189
   A chance of reaching kourou
      on one tank of fuel.

290
00:21:00,827 --> 00:21:03,594
   It's here at the antonov's
       maintenance hanger

291
00:21:03,596 --> 00:21:06,397
      Where engineers give
  the planes regular check-ups

292
00:21:06,399 --> 00:21:10,835
   To ensure the 124's engines
are working at maximum capacity.

293
00:21:13,973 --> 00:21:20,411
   Chief engine mechanic pavlo
kirzhner oversees the operation.

294
00:21:20,413 --> 00:21:23,714
    Big overhauls strip away
    the engine's outer casing

295
00:21:23,716 --> 00:21:28,919
     To reveal their secret
     for maximum efficiency.

296
00:21:28,921 --> 00:21:30,955
 First, the antonov's designers

297
00:21:30,957 --> 00:21:34,458
     Attach a seven-foot-fan
  to the front of each engine.

298
00:21:37,030 --> 00:21:40,765
         Each fan weighs
      nearly 6,700 pounds.

299
00:22:03,423 --> 00:22:08,492
Next, engineers wrap each engine
in a symmetrical ducting system.

300
00:22:08,494 --> 00:22:13,464
  The ducting encases half the
length of each 16-foot-long jet.

301
00:22:16,169 --> 00:22:19,403
  The antonov's designers then
    install an extra turbine

302
00:22:19,405 --> 00:22:22,406
At the back of the engine.

303
00:22:22,408 --> 00:22:25,543
       This turns a shaft
   connected to the giant fan,

304
00:22:28,247 --> 00:22:31,716
   Made from 33 angled blades
          of titanium.

305
00:22:34,320 --> 00:22:38,255
The spinning fan pushes more air
 into the engine's compressors.

306
00:22:41,094 --> 00:22:44,195
 It also blows air at high speed
       through the ducting

307
00:22:44,197 --> 00:22:47,098
 And out the back of the engine.

308
00:22:47,100 --> 00:22:50,067
This system doubles the engine's
             thrust

309
00:22:50,069 --> 00:22:53,738
       Without increasing
      its fuel consumption

310
00:22:53,740 --> 00:22:57,808
  To give the antonov's engines
    more bang for their buck.

311
00:23:00,413 --> 00:23:06,283
In toulouse, the ground crew
 finished pumping 39,625 gallons

312
00:23:06,285 --> 00:23:11,789
Of jet fuel into 13 compartments
     inside the 124's wings.

313
00:23:24,704 --> 00:23:27,204
        It's time to go.

314
00:23:27,206 --> 00:23:30,541
        The four monster
   turbo-fan engines fire up.

315
00:23:32,512 --> 00:23:35,679
   The massive aircraft taxis
         to the runway.

316
00:23:39,051 --> 00:23:43,754
      The pilot accelerates
 the antonov 162 miles per hour.

317
00:23:47,860 --> 00:23:51,195
         The giant plane
       takes to the skies.

318
00:23:54,534 --> 00:24:00,538
  But up ahead, new challenges
   await the 124 and its crew.

319
00:24:00,540 --> 00:24:03,340
    How does this super-plane
stay airborne

320
00:24:03,342 --> 00:24:06,177
     During life-threatening
           turbulence,

321
00:24:06,179 --> 00:24:08,579
   And what secret technology
            stops it

322
00:24:08,581 --> 00:24:11,715
  From skidding off the runway
         when it lands?

323
00:24:26,666 --> 00:24:31,569
            Narrator:
    Soaring 31,000 feet above
       the atlantic ocean,

324
00:24:31,571 --> 00:24:36,941
   The antonov 124 mega-plane
carries a $100 million satellite

325
00:24:36,943 --> 00:24:40,377
    Bound for french guiana.

326
00:24:40,379 --> 00:24:43,214
      The spacecraft ships
    in a special dust-proof,

327
00:24:43,216 --> 00:24:47,017
   Temperature-controlled box
   to protect it from damage.

328
00:24:49,188 --> 00:24:53,991
The box must be delivered to
   project manager sophie lay

329
00:24:53,993 --> 00:24:56,260
           And sealed
     inside this clean room

330
00:24:56,262 --> 00:24:58,462
  At the european space center
            in kourou

331
00:24:58,464 --> 00:25:01,999
        Within five hours
    to prepare it for launch.

332
00:25:13,913 --> 00:25:16,247
      Onboard the antonov,

333
00:25:16,249 --> 00:25:19,450
        Logistics manager
  yorann marc checks the status

334
00:25:19,452 --> 00:25:22,953
  Of the box's air-conditioning
     system every half hour.

335
00:25:22,955 --> 00:25:26,757
   The temperature must remain
      within strict limits.

336
00:25:26,759 --> 00:25:28,792
     Changes in temperature
           can damage

337
00:25:28,794 --> 00:25:31,128
The satellite's
      sensitive components.

338
00:25:50,716 --> 00:25:53,350
    The antonov is 310 miles
           from french

339
00:25:53,352 --> 00:25:56,320
 Guiana's international airport
           in cayenne.

340
00:25:58,558 --> 00:26:04,128
This part of the plane's journey
    is the most treacherous.

341
00:26:04,130 --> 00:26:08,299
   Here, close to the equator,
 wet, warm air from the atlantic

342
00:26:08,301 --> 00:26:14,171
 Creates towering thunderclouds
      and powerful storms.

343
00:26:14,173 --> 00:26:16,640
     Extreme winds buffeting
           the antonov

344
00:26:16,642 --> 00:26:21,145
 Could shake the satellite box,
         break its seal,

345
00:26:21,147 --> 00:26:25,349
And let in damaging dust
          and moisture.

346
00:26:25,351 --> 00:26:27,117
  Its critical this mega-plane

347
00:26:27,119 --> 00:26:29,587
       Maintains a smooth
        and level flight

348
00:26:29,589 --> 00:26:32,256
         For the rest of
     the journey to cayenne.

349
00:26:32,258 --> 00:26:36,360
   But in super-strong winds,
  the 124's design can leave it

350
00:26:36,362 --> 00:26:40,064
Vulnerable to a dangerous motion
       called dutch roll.

351
00:26:40,066 --> 00:26:45,169
                     ♪

352
00:26:45,171 --> 00:26:48,172
  This can occur when a strong
   wind gust tips and aircraft

353
00:26:48,174 --> 00:26:50,007
          To one side.

354
00:26:50,009 --> 00:26:52,943
  Wing drag then skews its yaw,

355
00:26:52,945 --> 00:26:56,680
   The angle at which it flies
forward through the air.

356
00:26:56,682 --> 00:26:58,949
     Pilots can reduce speed
        to stop the roll

357
00:26:58,951 --> 00:27:02,753
   And maintain stable flight.

358
00:27:02,755 --> 00:27:06,790
 But the design of a super-huge
    high-wing cargo aircraft

359
00:27:06,792 --> 00:27:09,660
     Intensifies the impact
         of dutch roll.

360
00:27:09,662 --> 00:27:13,397
   It has a low center of mass
     and a high lift point.

361
00:27:13,399 --> 00:27:18,168
So, when wind tips the aircraft,
  it swings back the other way.

362
00:27:18,170 --> 00:27:22,573
 The plane sways back and forth
        like a pendulum.

363
00:27:22,575 --> 00:27:24,308
    In extreme circumstances,

364
00:27:24,310 --> 00:27:27,211
  The stresses on the aircraft
can become too much.

365
00:27:29,849 --> 00:27:31,448
   In the worst-case scenario,

366
00:27:31,450 --> 00:27:33,817
     Extreme winds blasting
          the aircraft

367
00:27:33,819 --> 00:27:37,021
           Could shake
     loose its heavy cargo.

368
00:27:37,023 --> 00:27:39,657
    An unsecured load inside
           the antonov

369
00:27:39,659 --> 00:27:42,059
 Could have deadly consequences.

370
00:27:45,131 --> 00:27:48,265
          April, 2013.

371
00:27:48,267 --> 00:27:52,836
   This boeing 747 cargo plane
   suddenly stalls and crashes

372
00:27:52,838 --> 00:27:55,305
          To the ground
     shortly after takeoff.

373
00:27:58,644 --> 00:28:02,713
     All seven crew members
      on board are killed.

374
00:28:02,715 --> 00:28:06,984
 The investigation revealed that
nearly 177,000 pounds of cargo

375
00:28:06,986 --> 00:28:10,654
  Inside the plane broke loose.

376
00:28:10,656 --> 00:28:13,691
 The aircraft's balance pivoted
           backwards,

377
00:28:13,693 --> 00:28:16,593
 And the 747 fell from the sky.

378
00:28:19,331 --> 00:28:23,333
The antonov's secret for beating
          strong winds

379
00:28:23,335 --> 00:28:26,437
 Is linking its control surfaces

380
00:28:26,439 --> 00:28:29,406
    To an ingenious automatic
        steering system.

381
00:28:33,713 --> 00:28:37,715
A pair of sensors mounted in the
         antonov's tail

382
00:28:37,717 --> 00:28:40,184
  Measures the aircraft's roll
            and yaw.

383
00:28:42,621 --> 00:28:44,321
The data is sent to the computer

384
00:28:44,323 --> 00:28:46,824
   Controlling the aircraft's
flight surfaces.

385
00:28:49,829 --> 00:28:53,297
   When wind rolls and twists
           the plane,

386
00:28:53,299 --> 00:28:55,699
       The computer moves
     the rudder and elevator

387
00:28:55,701 --> 00:28:57,367
    To counteract the motion

388
00:28:59,972 --> 00:29:04,675
   And maneuvers the aircraft
      back to level flight.

389
00:29:04,677 --> 00:29:08,512
 This system works independently
          of the pilot

390
00:29:08,514 --> 00:29:10,881
  And keeps the antonov stable

391
00:29:10,883 --> 00:29:13,317
     In the most challenging
       weather conditions.

392
00:29:17,757 --> 00:29:20,290
    With the system engaged,

393
00:29:20,292 --> 00:29:23,093
     The 124 carves through
       the powerful winds

394
00:29:23,095 --> 00:29:26,530
      Close to the equator.

395
00:29:26,532 --> 00:29:29,767
The satellite is safe
     and secure in the hold.

396
00:29:32,471 --> 00:29:38,242
     The antonov is now just
 186 miles from cayenne airport,

397
00:29:38,244 --> 00:29:41,011
  But new challenges lie ahead.

398
00:29:41,013 --> 00:29:45,149
 What is the engineering secret
 that brings this massive plane

399
00:29:45,151 --> 00:29:48,285
  To a full stop on the runway,

400
00:29:48,287 --> 00:29:51,355
   And what is the technology
      that allows the crew

401
00:29:51,357 --> 00:29:53,991
   To unload cargo super-fast?

402
00:29:53,993 --> 00:29:59,897
                     ♪

403
00:30:10,810 --> 00:30:14,578
       Narrator: 125 miles
  off the south american coast,

404
00:30:14,580 --> 00:30:18,282
   The antonov 124 mega-plane
      prepares for landing

405
00:30:18,284 --> 00:30:22,619
At cayenne airport,
         french guiana.

406
00:30:22,621 --> 00:30:27,958
Onboard -- nearly 100,000 pounds
 of fragile satellite equipment

407
00:30:27,960 --> 00:30:32,863
     Bound for the european
     space center in kourou.

408
00:30:32,865 --> 00:30:35,732
         At the airport,
   project manager sophie lay

409
00:30:35,734 --> 00:30:39,269
 Waits for the plane's arrival.

410
00:30:39,271 --> 00:30:43,307
 Her team is gearing up to load
  the satellite onto this truck

411
00:30:43,309 --> 00:30:45,475
         To transport it
       to the space center

412
00:30:45,477 --> 00:30:48,412
       43 miles northwest
         of the airport.

413
00:30:58,424 --> 00:31:01,658
   Nine thousand eight hundred
forty-two feet in the air,

414
00:31:01,660 --> 00:31:05,863
        The 124's pilots
     lock in their approach.

415
00:31:05,865 --> 00:31:08,098
     The antonov must follow
         a precise path

416
00:31:08,100 --> 00:31:10,567
    And speed to the runway.

417
00:31:10,569 --> 00:31:13,437
    Fifty-nine percent of all
       aviation accidents

418
00:31:13,439 --> 00:31:16,573
          Happen during
      the landing sequence.

419
00:31:16,575 --> 00:31:18,842
      The heavier the load
        a plane carries,

420
00:31:18,844 --> 00:31:21,111
      The faster it must go
       to stay in the air

421
00:31:21,113 --> 00:31:24,047
    And the faster its speed
          at touchdown.

422
00:31:24,049 --> 00:31:28,418
 The 124 must maintain a steady
174 miles per hour

423
00:31:28,420 --> 00:31:30,754
      To reach the runway.

424
00:31:30,756 --> 00:31:36,727
 That's 31 miles per hour faster
 than the average passenger jet.

425
00:31:36,729 --> 00:31:39,596
 Stopping a super-sized aircraft
    travelling at this speed

426
00:31:39,598 --> 00:31:42,799
          On the runway
 is a big engineering challenge.

427
00:31:42,801 --> 00:31:47,905
                     ♪

428
00:31:47,907 --> 00:31:50,140
          On the brakes
   of a traditional aircraft,

429
00:31:50,142 --> 00:31:55,045
Calipers grip a solid steel disc
  on the vehicle's wheel axle.

430
00:31:55,047 --> 00:31:57,080
    When the calipers engage,

431
00:31:57,082 --> 00:31:59,583
       The friction turns
       the axle's kinetic

432
00:31:59,585 --> 00:32:02,519
Or movement energy into heat.

433
00:32:02,521 --> 00:32:04,554
      The system is perfect
       for stopping light

434
00:32:04,556 --> 00:32:07,124
    And slow-moving vehicles.

435
00:32:07,126 --> 00:32:11,361
The nearly 728,000-pound antonov
          touches down

436
00:32:11,363 --> 00:32:15,532
      With a kinetic energy
   of over 230 formula 1 cars

437
00:32:15,534 --> 00:32:17,434
    Travelling at full speed.

438
00:32:19,772 --> 00:32:22,439
  Turning this amount of energy
            into heat

439
00:32:22,441 --> 00:32:26,143
     Could soften the steel
     brake discs by so much

440
00:32:26,145 --> 00:32:28,512
     That they won't be able
       to stop the antonov

441
00:32:28,514 --> 00:32:30,514
  From hurtling off the runway.

442
00:32:33,052 --> 00:32:36,053
The dense jungle surrounding
     cayenne's two-mile-long

443
00:32:36,055 --> 00:32:38,588
          Landing strip
      adds to the pressure.

444
00:32:40,893 --> 00:32:46,029
     Overrunning the runway
     could end in disaster.

445
00:32:46,031 --> 00:32:49,132
         2012 -- moscow.

446
00:32:49,134 --> 00:32:51,635
  Car dash cam footage captures
           the moment

447
00:32:51,637 --> 00:32:56,473
    A tupolev tu-204 aircraft
      overshoots the runway

448
00:32:56,475 --> 00:33:01,178
      And slams into a road
     at 118 miles per hour.

449
00:33:01,180 --> 00:33:05,749
    Five crew members aboard
   the plane lose their lives.

450
00:33:05,751 --> 00:33:10,620
Investigators conclude the jet's
brakes failed during landing.

451
00:33:13,192 --> 00:33:15,292
     To prevent an accident
           like this,

452
00:33:15,294 --> 00:33:17,761
         Designers build
    in a super-heat-resistant

453
00:33:17,763 --> 00:33:21,665
     Braking system to bring
   this mega-plane to a stop.

454
00:33:21,667 --> 00:33:28,739
                     ♪

455
00:33:28,741 --> 00:33:31,408
       Here, at antonov's
       maintenance hanger,

456
00:33:31,410 --> 00:33:34,578
      A critical inspection
 of this aircraft's landing gear

457
00:33:34,580 --> 00:33:39,483
  Reveals the machine's secret
       for shedding heat.

458
00:33:39,485 --> 00:33:43,353
  Chief mechanic petro danylov
   leads the maintenance team.

459
00:33:45,691 --> 00:33:51,628
The 124 has 20 51-inch wheels
          at the rear.

460
00:33:51,630 --> 00:33:57,734
Each 350-pound wheel is attached
    to a four-foot-long axle.

461
00:33:57,736 --> 00:34:00,871
 Each axle has five brake discs.

462
00:34:00,873 --> 00:34:04,174
     Vents on the wheel hub
   channel air onto the discs.

463
00:34:21,693 --> 00:34:26,830
                     ♪

464
00:34:26,832 --> 00:34:29,466
     The antonov's designers
   build in a special material

465
00:34:29,468 --> 00:34:31,435
  To cool the brakes even more.

466
00:34:34,773 --> 00:34:40,777
     They swap conventional
 steel brakes for carbon discs.

467
00:34:40,779 --> 00:34:44,481
     Carbon absorbs far more
     heat energy than steel,

468
00:34:44,483 --> 00:34:48,652
         So the material
won't melt when braking.

469
00:34:48,654 --> 00:34:52,222
      They stack five discs
     onto each of the axles

470
00:34:52,224 --> 00:34:55,258
      Holding the antonov's
         20 rear wheels.

471
00:34:55,260 --> 00:34:56,493
        [ tires screech ]

472
00:34:56,495 --> 00:34:58,695
    Spreading the heat energy
      produced by friction

473
00:34:58,697 --> 00:35:00,330
         Over more discs

474
00:35:00,332 --> 00:35:04,668
        Makes the system
      even more resilient.

475
00:35:04,670 --> 00:35:08,004
   The brakes pulse on and off
        to prevent tires

476
00:35:08,006 --> 00:35:11,808
         From locking up
  and skidding on wet runways,

477
00:35:11,810 --> 00:35:14,211
       Bringing the plane
         to a full stop.

478
00:35:14,213 --> 00:35:20,083
♪

479
00:35:20,085 --> 00:35:24,221
 At cayenne airport, the mighty
  cargo plane comes into view.

480
00:35:27,426 --> 00:35:30,460
   Its time for the antonov's
     brakes to do their job.

481
00:35:30,462 --> 00:35:35,732
                     ♪

482
00:35:35,734 --> 00:35:38,268
        [ tires squeal ]

483
00:35:38,270 --> 00:35:44,407
   The plane's 20 51-inch rear
wheels touch down on the runway.

484
00:35:44,409 --> 00:35:47,911
       The brakes heat up
        to 1,022 degrees

485
00:35:47,913 --> 00:35:52,115
  As their steel calipers grip
 carbon discs to slow the plane.

486
00:35:52,117 --> 00:35:59,556
                     ♪

487
00:35:59,558 --> 00:36:04,528
    The giant 124 decelerates

488
00:36:04,530 --> 00:36:06,830
 And taxis towards the terminal.

489
00:36:09,168 --> 00:36:12,335
Now comes the antonov's
       final challenge --

490
00:36:12,337 --> 00:36:15,338
      Unload the satellite
     onto the waiting convoy

491
00:36:15,340 --> 00:36:18,608
      As fast as possible.

492
00:36:18,610 --> 00:36:20,944
     What special technology
        allows this plane

493
00:36:20,946 --> 00:36:25,081
  To shift bulky cargo quickly,

494
00:36:25,083 --> 00:36:27,450
     And will the antonov's
        precious delivery

495
00:36:27,452 --> 00:36:30,487
   Make it to the space center
          in one piece?

496
00:36:45,571 --> 00:36:49,072
  Narrator: At cayenne airport
        in french guiana,

497
00:36:49,074 --> 00:36:53,977
 The antonov 124's crew prepares
   to unload the mega-plane's

498
00:36:53,979 --> 00:36:57,714
Precious satellite cargo
     onto waiting vehicles.

499
00:36:59,851 --> 00:37:02,285
  The satellite must reach this
           clean room

500
00:37:02,287 --> 00:37:06,122
    At the european spaceport
    37 miles away in kourou.

501
00:37:10,562 --> 00:37:14,231
   The operation must run like
 clockwork to get the satellite

502
00:37:14,233 --> 00:37:18,735
        To the clean room
  within the next three hours.

503
00:37:18,737 --> 00:37:21,438
       First, load master
        oleksiy pervishko

504
00:37:21,440 --> 00:37:24,274
    And his team must unload
        the lighter boxes

505
00:37:24,276 --> 00:37:26,409
    Carrying the satellite's
        support equipment

506
00:37:26,411 --> 00:37:28,545
Through the plane's rear doors.

507
00:37:30,716 --> 00:37:32,649
   Using a forklift to shuttle
            the boxes

508
00:37:32,651 --> 00:37:33,917
   Individually from the cargo

509
00:37:33,919 --> 00:37:38,521
       Hold to the convoy
    will take too much time.

510
00:37:38,523 --> 00:37:39,889
     The antonov needs a way

511
00:37:39,891 --> 00:37:42,892
       To unload directly
    onto the waiting trucks.

512
00:37:45,297 --> 00:37:47,564
     An engineer's designed
        this heavy hauler

513
00:37:47,566 --> 00:37:49,633
      With a special piece
          of technology

514
00:37:49,635 --> 00:37:51,935
            To allow
   for super-fast offloading.

515
00:37:51,937 --> 00:37:55,472
At the end of the antonov hanger
            in kiev,

516
00:37:55,474 --> 00:37:59,576
Maintenance checks reveal
     this aircraft's secret.

517
00:37:59,578 --> 00:38:02,612
A pair of overhead gantry cranes
             travel

518
00:38:02,614 --> 00:38:06,149
         Along 154-foot
      ceiling-mounted rails

519
00:38:06,151 --> 00:38:09,019
    That run the full length
        of the cargo bay.

520
00:38:09,021 --> 00:38:13,890
 Each crane is equipped with two
 15-horsepower electric winches.

521
00:38:13,892 --> 00:38:16,526
        Working together,
  the four winches can lift up

522
00:38:16,528 --> 00:38:20,063
        To 66,138 pounds.

523
00:38:22,401 --> 00:38:26,169
       At cayenne airport,
     the first convoy truck

524
00:38:26,171 --> 00:38:29,439
     Reverses into position
     beneath antonov's tail.

525
00:38:32,010 --> 00:38:37,981
The crane extends to the tail
 section as the rear doors open.

526
00:38:37,983 --> 00:38:41,584
     The winch cables extend
   over 20 feet to the ground.

527
00:38:43,588 --> 00:38:46,289
 This allows the plane to unload
       from the cargo bay

528
00:38:46,291 --> 00:38:48,625
     Straight onto the back
           of a truck.

529
00:38:53,498 --> 00:38:55,465
       The first challenge
       for oleksiy's team

530
00:38:55,467 --> 00:38:59,135
     Is to lower the support
   equipment boxes one by one.

531
00:38:59,137 --> 00:39:04,674
                     ♪

532
00:39:04,676 --> 00:39:10,113
                     ♪

533
00:39:10,115 --> 00:39:14,551
  Moving the support equipment
         takes one hour.

534
00:39:14,553 --> 00:39:17,954
      The next challenge --
unloading the satellite box.

535
00:39:17,956 --> 00:39:23,026
                     ♪

536
00:39:23,028 --> 00:39:25,929
   The plane once again flips
           up its nose

537
00:39:25,931 --> 00:39:27,764
    And kneels on the ground.

538
00:39:32,471 --> 00:39:35,638
  Oleksiy deploys the antonov's
         built-in ramp.

539
00:39:40,278 --> 00:39:43,413
       His team constructs
       the ramp extension.

540
00:39:45,550 --> 00:39:49,319
  Another three-kilowatt winch
     holds the box's weight

541
00:39:49,321 --> 00:39:51,821
           As the crew
   guides it down to the ramp.

542
00:39:54,726 --> 00:39:58,561
      A 65-foot-tall crane
   lifts the precious delivery

543
00:39:58,563 --> 00:40:00,597
 Onto the back of a low loader.

544
00:40:05,270 --> 00:40:06,903
      Mission accomplished.

545
00:40:09,708 --> 00:40:12,108
The satellite convoy
          hits the road

546
00:40:12,110 --> 00:40:18,448
                     ♪

547
00:40:18,450 --> 00:40:22,318
   And arrives at the european
  spaceport right on schedule.

548
00:40:24,356 --> 00:40:28,158
    Over the next four weeks,
         scientists test

549
00:40:28,160 --> 00:40:30,727
    And refuel the satellite

550
00:40:30,729 --> 00:40:36,232
    Before loading it onto a
 164-foot-tall ariane 5 rocket.

551
00:40:36,234 --> 00:40:43,373
      [ speaking foreign ]

552
00:40:43,375 --> 00:40:50,280
    Six weeks after delivery,
the satellite blasts into space.

553
00:40:50,282 --> 00:40:54,584
  It will fly and map the earth
        from 656,000 feet

554
00:40:54,586 --> 00:40:58,021
        Above the surface
for the next 20 years.

555
00:41:02,527 --> 00:41:11,835
The antonov 124 ruslan is bigger
    and carries heavier cargo

556
00:41:11,837 --> 00:41:15,405
      Than any other fleet
of transport plane in the world.

557
00:41:18,143 --> 00:41:23,713
 Built into its mighty frame are
a series of ingenious inventions

558
00:41:23,715 --> 00:41:28,785
    That make it the pinnacle
   of mega-life plane design.

559
00:41:28,787 --> 00:41:31,154
          Super-strong
      and light components

560
00:41:31,156 --> 00:41:34,791
  Keep the fuselage rock-solid.

561
00:41:34,793 --> 00:41:37,193
Giant jackscrews kneel the plane

562
00:41:37,195 --> 00:41:41,331
            To carry
    enormous loads of cargo.

563
00:41:41,333 --> 00:41:43,600
    Thrust-boosting turbo-fan
engines

564
00:41:43,602 --> 00:41:47,237
 Push the plane through the sky
    with maximum efficiency.

565
00:41:49,341 --> 00:41:52,909
           Gyroscopes
and super-pressurized hydraulics

566
00:41:52,911 --> 00:41:57,647
    Keep the aircraft steady
     in the strongest winds.

567
00:41:57,649 --> 00:42:00,950
     And carbon disc brakes
    bring this monster plane

568
00:42:00,952 --> 00:42:02,685
       To a complete stop.

569
00:42:05,590 --> 00:42:11,094
   This giant aircraft carries
    the biggest, bulkiest air

570
00:42:11,096 --> 00:42:16,799
         Freight further
   than almost all its rivals.

571
00:42:16,801 --> 00:42:23,673
     The antonov 124 ruslan
  is built to be the ultimate.


